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Siam Manufacturing Co., Ltd.

Smart Factory Energy Monitoring System

Real-time energy monitoring system for manufacturing plant, reducing energy costs by 30%

Key Results

30%
Energy Cost Reduction
4 months
ROI
25%
Downtime Reduction
150+ units
Meters Installed

Challenge

Factory had high electricity bills and couldn't identify which equipment was consuming excessive energy

Solution

Installed Smart Meters and IoT Sensors throughout the factory, connected to real-time monitoring system

Smart Factory Energy Monitoring System

Project Overview

This project deployed an end-to-end Energy Management system for a large-scale manufacturing plant.

Scope of Work

  1. Smart Meter Installation: Installed electricity meters at various points, covering both the Main Distribution and Individual Loads
  2. IoT Gateway: Used ESP32 as a gateway to collect data from Modbus devices
  3. Data Platform: InfluxDB for storing time-series data
  4. Visualization: Grafana Dashboard for real-time visualization

Results Achieved

  • Real-time visibility into the energy consumption of every machine
  • Alerts when energy usage exceeds the threshold
  • Automated reports delivered weekly

Technologies Used

ESP32 MQTT InfluxDB Grafana Modbus

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